Pioneer Process | FormCal GFRS
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FormCal GFRS

  • DSCF0616 (1072 x 804)
  • IMG_3273 (951 x 713)
  • PLANTER-05 (960 x 720)
  • IMG_0234 (1152 x 864)
  • DSCF1097 (960 x 720)
  • DSCF1261
  • Photo-from-camera.02.03.09-003 (960 x 720)
PRODUCT INFO

FormCal® Glass Fiber Reinforced Stone (GFRS)

FormCal® Glass Fiber Reinforced Stone (GFRS) is a new generation of stone finishing product that incorporates innovative manufacturing techniques which goes beyond the conventional Glass Fiber Reinforced Cement (GFRC) Technology. The surface material of FormCal GFRS® is modified to give a sandy-cement or stone-look finish and is made from a proprietary blend of high quality Aalborg White® cement, silica sand, fine aggregates, mineral fillers, glass fiber, polymer, UV resistant pigment and other additives. The combination of these materials creates a unique series of surface finishing as shown below.

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Standard Color Chart FormCal GFRS® Materials

SANDSTONE SERIES
sandstone-series-1

SANDSTONE S.
(ST-1)
Ash-White Sandstone

sandstone-series-2

SANDSTONE S.
(ST-2)
Desert Sand

sandstone-series-3

SANDSTONE S.
(ST-3)
Coral Sand

sandstone-series-4

SANDSTONE S.
(ST-4)
Yellow Flake Sandstone

sandstone-series-5

SANDSTONE S.
(ST-5)
Grey Flake Sandstone

sandstone-series-6

SANDSTONE S.
(ST-6)
Black Sand

sandstone-series-7

SANDSTONE S.
(ST-7)
White Sand

sandstone-series-8

SANDSTONE S.
(ST-8)
Green Sandstone

sandstone-series-9

SANDSTONE S.
(ST-9)
Dark Yellow Sandstone

POLISHED STONE SERIES
polished-stone-series-1

POLISHED STONE S.
(PS-1)
White Mono 3mm

polished-stone-series-2

POLISHED STONE S.
(PS-2)
White Mono 1.5mm

polished-stone-series-3

POLISHED STONE S.
(PS-3)
Sugar White

polished-stone-series-4

POLISHED STONE S.
(PS-4)
Ultra Black

polished-stone-series-5

POLISHED STONE S.
(PS-5)
Double Black

polished-stone-series-6

POLISHED STONE S.
(PS-6)
Dark Grey

polished-stone-series-7

POLISHED STONE S.
(PS-7)
Light Grey

polished-stone-series-8

POLISHED STONE S.
(PS-8)
Light Beige

polished-stone-series-9

POLISHED STONE S.
(PS-9)
Light Peach

polished-stone-series-10

POLISHED STONE S.
(PS-10)
Light Green

polished-stone-series-11

POLISHED STONE S.
(PS-11)
Pink

polished-stone-series-12

POLISHED STONE S.
(PS-12)
Red

polished-stone-series-13

POLISHED STONE S.
(PS-13)
Ultra Fine White

CHIP-STONE SERIES
chip-stone-series-1

CHIP-STONE S.
(CS-1)
Pacific Grey Chip-Stone

chip-stone-series-2

CHIP-STONE S.
(CS-2)
Black Chip-Stone

chip-stone-series-3

CHIP-STONE S.
(CS-3)
White Chip-Stone

chip-stone-series-4

CHIP-STONE S.
(CS-4)
Grey Chip-Stone

chip-stone-series-5

CHIP-STONE S.
(CS-5)
Coral Beige Chip-Stone

chip-stone-series-6

CHIP-STONE S.
(CS-6)
Yellow Chip-Stone

SANDY-GREY TONE SERIES
sandy-grey-tone-series-1

SANDY-GREY TONE S.
(GT-1)
Grey-Tone 1

sandy-grey-tone-series-2

SANDY-GREY TONE S.
(GT-2)
Grey-Tone 2

sandy-grey-tone-series-3

SANDY-GREY TONE S.
(GT-3)
Grey-Tone 3

sandy-grey-tone-series-4

SANDY-GREY TONE S.
(GT-4)
Grey-Tone 4

sandy-grey-tone-series-5

SANDY-GREY TONE S.
(GT-5)
Grey-Tone 5

sandy-grey-tone-series-6

SANDY-GREY TONE S.
(GT-6)
Grey-Tone 6

sandy-grey-tone-series-7

SANDY-GREY TONE S.
(GT-7)
Grey-Tone 7

sandy-grey-tone-series-8

SANDY-GREY TONE S.
(GT-8)
Grey-Tone 8

COLOURED STONE SERIES
coloured-stone-series-1

COLOURED STONE S.
(C-1)
Ultra Black

coloured-stone-series-2

COLOURED STONE S.
(C-2)
Pearl White

coloured-stone-series-3

COLOURED STONE S.
(C-3)
Hunter Green

coloured-stone-series-4

COLOURED STONE S.
(C-4)
Leaf Green

coloured-stone-series-5

COLOURED STONE S.
(C-5)
Chocolate Brown

coloured-stone-series-6

COLOURED STONE S.
(C-6)
Terracotta

coloured-stone-series-7

COLOURED STONE S.
(C-7)
Crimson Red

coloured-stone-series-8

COLOURED STONE S.
(C-8)
Yellow Topaz

TRAVENTINE STONE SERIES
travertine-stone-series-1

TRAVENTINE STONE S.
(TS-1)
Black

travertine-stone-series-2

TRAVENTINE STONE S.
(TS-2)
White

travertine-stone-series-3

TRAVENTINE STONE S.
(TS-3)
Ash White

travertine-stone-series-4

TRAVENTINE STONE S.
(TS-4)
Light Grey

travertine-stone-series-5

TRAVENTINE STONE S.
(TS-5)
Yellow Flake

travertine-stone-series-6

TRAVENTINE STONE S.
(TS-6)
Black Flake

QUARRY STONE SERIES
quarry-stone-series-1

QUARRY STONE S.
(QS-1)
Charcoal

quarry-stone-series-2

QUARRY STONE S.
(QS-2)
Black

quarry-stone-series-3

QUARRY STONE S.
(QS-3)
Leather Grey

quarry-stone-series-4

QUARRY STONE S.
(QS-4)
Light Grey

quarry-stone-series-5

QUARRY STONE S.
(QS-5)
White

quarry-stone-series-6

QUARRY STONE S.
(QS-6)
Warm White

Advantages of Using Formcal GFRS® Materials

► Non-Chemical Binder System

Using Cement as binder (VOC Free) instead of chemical binders.

► No Joints

A three (3)-dimensional stone finishing product can be made in a single unit without joints (which could not be readily achieved using ordinary stone and marble materials).

► Light Weight

Two to three times lighter in weight compared with pre-cast product of similar size.

► Flexibility

Custom made to suit individual life styles and designs.

► Durability

The use of glass fibers for reinforcement provides the strength and flexibility which makes the product strong, durable and can be easily handled.

► Resistance to Stains

Surface is well protected with high performance coating against most common stains such as coffee, soft drinks, soy sauce, motor oils, etc.

► Beauty

FormCal GFRS® offers a new generation of elegant stone look unique to its own.

Technical Details :

Thickness : Varies from 10mm (minimum) to 20mm
Weight : 28 kg/m2 @ 12mm thick
Density : 2,300 kg/m3
Combustibility : Non-combustible
Fire Rating : Class “O”
Water Resistance : Yes
Termite Resistance : Yes
Fungus Resistance : Yes
Flexural Strength : 21.5 MPa
Compressive Strength : 43.5 MPa
Impact Resistance : 15.2 KJ/m2
APPLICATION OF FORMCAL GFRS® MATERIALS
wallpanel1obayashi

Wall Panels

Basin (960 x 720)

Basin / Kitchen Top

COUNTER-02 (960 x 720)

Table Tops / Counter

PLANTER-05 (960 x 720)

Planter Boxes / Decorative Boxes

IMG_3273 (951 x 713)

Sitting Benches / Furniture

Sculpture (960 x 720)

Sculpture

Link to Gallery